THE PROBLEMManual Scanning Creates Blind Spots in Your Warehouse
Barcode scanning only gives you pallet data at specific touchpoints. Between those scans, you have zero visibility. Pallets get misplaced, counts drift from reality, and loading dock operations rely on clipboard tracking. We replace that gap with continuous camera-based monitoring that tracks every pallet movement in real time.
TRACKING CAPABILITIES
What Our System Tracks
Pallet Counting
Automated pallet counts across zones, aisles, and staging areas. Our models handle stacked pallets, partial occlusion, and varying pallet types. Counts update continuously without anyone scanning a barcode.
Location Tracking
Know where every pallet is in your warehouse at any moment. We map camera views to warehouse zones and track pallet positions throughout the day, giving you a live heatmap of inventory distribution.
Movement Analytics
Track pallet flow patterns, dwell times, and throughput rates. See how pallets move through receiving, storage, and shipping. Identify congestion points and optimize your layout based on actual movement data.
Loading Dock Monitoring
Monitor dock door activity in real time. Track which docks are active, how long trailers sit during loading and unloading, and whether pallets are staged correctly for outbound shipments.
OUR APPROACH
How We Deploy Pallet Tracking
Camera Infrastructure Audit
We start with your existing camera setup. Most warehouses already have surveillance cameras covering key areas. We assess coverage, resolution, and angles to determine what can be reused and where additional cameras are needed.
Model Training on Your Pallets
We train detection models on your specific pallet types, racking configurations, and lighting conditions. Euro pallets, CHEP pallets, custom sizes. The model learns what your warehouse actually looks like.
Edge Processing Setup
We deploy edge compute units that process video feeds locally. Pallet detections happen on-premise with low latency, and only structured data flows to your dashboard. Your video stays in your facility.
Zone Mapping
We map camera views to your warehouse floor plan, assigning zones for receiving, storage, staging, and shipping. Every pallet detection gets tagged with its zone location for spatial analytics.
Dashboard Integration
Real-time dashboards show live pallet counts by zone, movement trends, dock utilization, and anomaly alerts. We integrate with your WMS or provide a standalone interface, whichever fits your operations.
Ongoing Calibration
As your warehouse layout changes or seasonal patterns shift, we recalibrate detection models and zone definitions. The system adapts to your operations over time.
WHAT YOU GET
Continuous Visibility Without Changing Your Workflow
Our pallet tracking system layers on top of your existing operations. Your team keeps working the same way. The cameras handle the counting and tracking in the background.
Eliminate Manual Counting
Stop sending people through the warehouse with clipboards. Pallet counts update automatically across every zone, every few seconds, with accuracy that improves as the system learns your environment.
Use Existing Cameras
We work with your current surveillance infrastructure wherever possible. Additional cameras are only added where coverage gaps exist for tracking purposes.
Real-Time Dock Visibility
Know which docks are active, which trailers are loaded, and where staging bottlenecks are forming. Dock supervisors get a live feed of activity without walking the floor.
Data for Optimization
Movement heatmaps, dwell time analytics, and throughput metrics give your operations team the data they need to optimize warehouse layout and staffing allocation.
Ready to See Every Pallet in Your Warehouse?
Tell us about your warehouse layout, camera setup, and tracking requirements. We will scope a pilot deployment and show you what continuous pallet visibility looks like.
Schedule a Free Consultation