Company Logo

S3Suite process guide

The implementation guide for Shape, Scale, Sustain.

Use this guide to run a hardware product through S3Suite: first setup, engineering records, manufacturing handoff, lot production, field operations, and the feedback loop back into design.

Read this first

S3Suite follows the S3 framework: Shape, Scale, Sustain.

The gates between phases matter. They keep engineering changes, production files, lots, devices, and field issues connected to the same product record.

Shape

Engineering Suite

Design the product: documentation, schematics, firmware, BOM, mechanical files, tests, golden samples, and risks.

Scale

Manufacturing Suite

Produce the product: variants, Vault handoff, lots, devices, vendor packets, station testing, and production evidence.

Sustain

Operations Suite

Run the product in the field: warranty, RMA, OTA updates, support tickets, knowledge base, health, and feedback loops.

Project team access

Org roles stay broad. Project settings decide daily access.

The same person can be firmware-only on one product, hardware lead on another, and full project owner on a third.

Org Settings -> Users

Who is this person in the company?

Use broad org roles such as Org Admin, Engineer, Production Manager, Operations, or Viewer.

Project Settings -> Members

What can this person do on this product?

Set project role, preset, suite scopes, module scopes, read/write access, approval, and allocation categories.

Permission levels

None

The user cannot access that module through project-scoped permissions.

Read

The user can view the module but cannot change records.

Write

The user can create, update, or delete records in that module.

Project settings fields

Project role

Owner, Contributor, or Viewer inside this project.

Preset

A starting point such as Firmware Engineer, Manufacturing Lead, Operations Lead, or Viewer.

Suite scopes

Engineering, Manufacturing, and Operations access for this product.

Module scopes

Firmware, BOM, schematics, lots, RMA, support, and other module-level access.

Access level

None, Read, or Write per module.

Approve

Allows review or approval actions where the module supports them.

Allocate

Allows Engineering artifacts to move to Manufacturing when paired with the right category.

Allocation categories

Firmware, BOM, hardware, mechanical, testing, and documents.

Presets

Project Owner

Full Engineering, Manufacturing, and Operations write access; approve; allocate all categories.

Firmware Engineer

Firmware write; documentation, testing, and Revision Control read.

Hardware Engineer

Hardware, schematics, BOM, and Revision Control write; documentation read.

Mechanical Engineer

Mechanical write; documentation read.

Test Engineer

Testing write; firmware and hardware read.

Manufacturing Lead

Manufacturing write; key Engineering files read.

Operations Lead

Operations write; limited Engineering and Manufacturing read.

Viewer

Read-only across Engineering, Manufacturing, and Operations.

Custom

Starts minimal; the admin chooses modules manually.

Atlas R2 team example

Emma

Project Owner

Org role: Engineer

Full project write access, approve, and allocate all production artifacts.

Liam

Firmware Engineer

Org role: Engineer

Upload firmware, read documentation, testing, and Revision Control; no Manufacturing allocation by default.

Ava

Hardware Engineer

Org role: Engineer

Edit schematics, BOM, hardware docs, and Revision Control; can receive BOM or hardware allocation.

Mason

Mechanical Engineer

Org role: Engineer

Edit enclosure, CAD, and mechanical docs; read documentation.

Ethan

Test Engineer

Org role: Engineer

Write test procedures and templates; read firmware and hardware context.

Noah

Manufacturing Lead

Org role: Production Manager

Manage variants, lots, tooling, procurement, devices, and allocated Engineering context.

Olivia

Operations Lead

Org role: Operations

Manage devices, warranty, RMA, support, firmware updates, and telemetry.

Grace

Viewer

Org role: Viewer

Read-only project visibility.

External collaborators

PCB vendor reviewer

Custom

Org role: Viewer

Manufacturing Vault read only.

Access rules

GET requests need Read or Write access on the module.

POST, PUT, PATCH, and DELETE requests need Write access on the module.

Allocation actions need Allocate to Manufacturing permission and the matching allocation category.

Older project team entries without explicit scopes continue to fall back to broad org-role behavior.

Process flow

Move from setup to field feedback without losing the record.

Phase 0

Setup

Configure the organization before product work begins.

Create the organization and first admin account.
Invite users and assign role-based access.
Turn on the modules the team needs.
Add vendor records with categories, contacts, ratings, and notes.
Review reference designs before starting a net-new product.

Finished when

Users, modules, vendors, and optional reference designs are ready before project records begin.

Phase 1

Shape

Create one product project and author the engineering record.

Create the project with name, code, tags, status, and team.
Use Revision Control for CAD, Gerbers, BOM source files, and releases.
Maintain documentation, schematics, firmware, BOM, certification, and mechanical records.
Use BOM health checks for alternatives, pricing, lifecycle status, and single-source risk.
Log decisions in Project Diary and lessons in Knowledge Base.
Track risk items, bug reports, wishlist requests, and engineering checklists.

Finished when

Engineering records are reviewed, traceable, and ready to allocate to Manufacturing.

Phase 2

Handoff

Move approved artifacts from Engineering to Manufacturing.

Open the approved document, schematic, firmware, BOM, or file.
Allocate the artifact to Manufacturing.
Use allocatedVariantId on BOMs when variants need different BOMs.
Let Manufacturing read only the artifacts explicitly handed off.
De-allocate when needed and keep the audit record.

Finished when

Manufacturing receives the controlled version of each artifact instead of loose WIP files.

Phase 3

Scale prep

Prepare production variants, files, templates, and tooling.

Create a production variant for each SKU.
Link BOM, schematic, Gerber, assembly drawing, firmware, and test procedure files at the variant.
Create a QA test template for pass/fail, numeric, text, and checkbox steps.
Register tooling such as jigs, programmers, stencils, molds, and fixtures.
Set cycle thresholds and attach maintenance or calibration files for tooling.

Finished when

Every lot created from the variant inherits the files, test template, and tooling context it needs.

Phase 4

Procurement and inventory

Plan lot purchasing and keep stock movements in the ledger.

Open the lot procurement plan after the lot exists.
Review needed quantity, on-hand stock, on-order stock, shortfall, quotes, and PO badges.
Collect up to three vendor quotes per BOM line and mark the winning quote.
Issue purchase orders grouped by vendor.
Record deliveries and let inventory auto-credit from delivered POs.
Use the inventory ledger for manual adjustments, PO deliveries, and device-built deductions.

Finished when

Procurement, delivery, and stock movement are tied to the lot and part records.

Phase 5

Build

Run lot production and create device records from stations.

Open the lot with lot number, variant, target quantity, partners, and firmware version.
Check warnings for missing variant files, procurement shortfalls, tooling, templates, and inventory.
Create station kiosk URLs for independent floor stations.
Scan IMEI or MAC, run the QA template, and submit from the station.
Create device records, update lot counters, update station counters, deduct BOM parts, and increment tool cycles.
Close the lot to pin files, BOM, firmware, golden samples, and test evidence in the Vault.

Finished when

Every unit is recorded as a device with lot, variant, firmware, and test history.

Phase 6

Sustain

Operate shipped devices and support customers in the field.

Track devices with lot, variant, firmware, customer context, tests, notes, RMA, ticket, and warranty history.
Activate warranty and let scheduled jobs track expiry.
Use support tickets from the public widget or internal team intake.
Create RMAs from devices or tickets and record root cause with 5-Whys.
Run firmware OTA campaigns by variant, lot, or device IDs.
Use connectivity, telemetry, troubleshooting, operations checklists, and the Knowledge Base.

Finished when

Operations records stay connected to the device and the lot that produced it.

Phase 7

Loop

Turn field learning into the next engineering revision.

Promote RMA root causes, support patterns, FOTA failures, telemetry anomalies, vendor issues, and inventory spikes to Knowledge Base entries.
Review Knowledge Base during the next engineering revision.
Commit fixes with ticket, ECO, risk, and manufacturing-impact metadata.
Move commits through review states.
Allocate the new BOM, firmware, document, or design files to Manufacturing.
Ship the fix through OTA or the next lot and keep the traceability chain intact.

Finished when

The team can prove which revision, lot, and devices received the fix.

Cross-cutting modules

These modules support more than one suite.

Keep these records close to the product. They are used during setup, engineering, production, field support, and the feedback loop.

Vendors

Org-level vendor records with category, contact, rating, services, certifications, and comments.

Procurement

Lot-level BOM shortfall planning, quotes, purchase orders, delivery, and inventory credit.

Inventory

Org-level stock with search, filters, detail panels, and append-only ledger movements.

Tooling

Per-project jigs, programmers, molds, stencils, fixtures, cycle counts, and maintenance records.

Reference Designs

Reusable design records that stay private to the org or move through public review.

Knowledge Base

Symptoms, resolution, corrective action, preventive action, categories, and tags across suites.

Project Diary

Notes, decisions, issues, ideas, milestones, and links for the running product log.

Project Map

Lifecycle Map and Timeline views for understanding entities and dates across the project.

Square AI

Grounded search, analysis, troubleshooting, and feature-suggestion agents with citations.

Audit Trail

Per-resource, per-user, per-action history for changes across the platform.

Notifications

Header notifications for RMA, firmware, production, ticket, warranty, and document events.

Search

Global typeahead across projects, devices, documents, and firmware records.

Hard gates

A few steps must happen in order.

Most work runs in parallel once a product is live. These gates keep production and field records tied to the correct product evidence.

1

Engineering allocates an artifact before Manufacturing uses it.

2

A variant exists before lots or procurement reference it.

3

An allocated BOM exists before the procurement plan resolves lot requirements.

4

A lot exists before stations and procurement attach to it.

5

A winning quote is selected before it is bundled into a purchase order.

6

A purchase order is issued before delivery is recorded.

7

Delivered purchase orders create inventory ledger credits.

8

A device exists before warranty, RMA, support, or OTA history attaches.

9

An RMA closes before warranty moves to void.

10

A public Reference Design is published before it appears on the public site.

Approval states

Gates are recorded on the artifact itself.

Document

draft -> review -> approved -> released

Manufacturing reads released documents.

Schematic

draft -> review -> released

Released schematics are ready for allocation.

Firmware

testing -> release -> deprecated

Release firmware is used for manufacturing and OTA planning.

BOM

draft -> review -> approved

Allocated BOMs drive procurement.

Revision Commit

pending -> internal_review_done -> review_done -> vendor_review

Releases pin reviewed commits.

Production Lot

in_progress -> completed

Closed lots preserve the vault snapshot.

RMA

open -> diagnosing -> resolved or rejected

Closed RMAs write back to warranty and learning loops.

Support Ticket

open -> in_progress -> resolved

Customer replies reopen the ticket.

Sequential vs parallel

The handoffs are sequential. The daily work is parallel.

Engineering authors revision N+1 while Manufacturing builds revision N.

Manufacturing runs procurement for the next lot while the current lot is on the floor.

Inventory receives deliveries while station kiosks create device-built deductions.

Operations runs support, RMA, warranty, telemetry, and firmware campaigns across shipped revisions.

Square AI answers traceability questions across engineering, manufacturing, and operations records.

Supported surfaces

Not every user works from the same screen.

Web dashboard

Primary surface for every module and role.

Desktop app

Revision Control linked-folder workflow for engineers using CAD locally.

Station kiosk

No-login tablet URL for factory operators scanning devices and submitting tests.

Support widget

Public customer ticket intake without an S3Suite account.

Warranty activation

Public serial-based activation for shipped products.

Customer reply portal

Token-gated customer replies on support tickets.

Mobile app

Read-only fleet and ticket triage for teams on the move.

Public reference designs

Published design browsing outside the dashboard.

Role reference

Give each team the access that matches its job.

Org Admin

Full organization administration and all projects.

Engineer

Engineering-capable user. Project settings decide the exact modules they can read, write, approve, or allocate.

Production Manager

Manufacturing-capable user. Project settings decide lot, variant, procurement, inventory, tooling, and vault access.

Operations

Operations-capable user. Project settings decide device, warranty, RMA, support, FOTA, telemetry, and knowledge base access.

Viewer

Read-only user. Project settings can narrow visibility for vendors, auditors, temporary reviewers, or customer-facing reviewers.

Operating cadence

Keep S3Suite alive after the first setup.

Daily

Engineers commit to Revision Control and operations checks the Health Dashboard.

Weekly

Review risks, Square AI patterns, wishlist entries, bug reports, and Feature Tracker updates.

Per lot

Rotate station tokens and close production records after the lot is complete.

Per Release

Lock the Release before manufacturing handoff and keep old releases in the audit trail.

Minimum viable flow

Start smaller when the team is still learning.

S3Suite does not need to become a heavy ERP on day one. This is enough to ship a small product while keeping the lifecycle record intact.

  1. 1Create the project.
  2. 2Upload engineering files: BOM, firmware, and at least one document.
  3. 3Create the variant and link the required files.
  4. 4Create the lot.
  5. 5Use one station kiosk to record devices.
  6. 6Capture field issues through support tickets and RMAs.
  7. 7Add repeated findings to the Knowledge Base.
  8. 8Update engineering records when root cause is confirmed.

When in doubt

Use these rules when the team is unsure where work belongs.

If

Files live on a laptop

Then

Move them into a Revision Control repo.

If

A decision was made in a meeting

Then

Log it in the Project Diary or Knowledge Base.

If

Manufacturing asks for files

Then

Allocate files to the Vault instead of emailing them.

If

A field failure repeats

Then

Create a Risk or Bug Report and link the affected RMAs.

If

A customer asks for a feature

Then

Add it to the Wishlist or Feature Tracker.

If

A vendor needs a package

Then

Use Send to Vendor from the variant.

PDF reference

Download the process document for your team.

The PDF version is useful for onboarding, internal review, training sessions, and post-download email follow-up.

FAQ

What is the S3Suite implementation process guide?

It is the phase-by-phase workflow for running a hardware product through S3Suite from first project setup to engineering, manufacturing, operations, and lifecycle feedback.

Who should read this guide?

Founders, program managers, engineers, production managers, operations teams, support teams, and implementation partners should use it before rolling out S3Suite.

Does the guide replace training?

No. The guide gives the process flow. Training helps each role learn the daily actions they need to run inside S3Suite.

Can RNDSquare help implement this process?

Yes. RNDSquare provides S3Suite integration services for self-hosting, configuration, customization, team training, and process setup.

Need help implementing this process?

RNDSquare can help with self-hosting, configuration, customization, training, and process setup.