Automated Defect Detection
We build visual inspection systems that catch surface defects, dimensional errors, and assembly issues at production line speed. Our models run on edge hardware with sub-100ms inference, giving your quality team real-time pass/fail decisions without slowing down the line.
What We Deliver
Core capabilities
Surface Defect Classification
We train models to detect scratches, dents, stains, and cracks on production lines. Each defect type gets its own classification label, severity score, and bounding box annotation for full traceability.
Dimensional Measurement
Our camera systems perform automated size and tolerance verification against CAD specifications. We calibrate for sub-pixel accuracy and handle measurement across curved surfaces, reflective materials, and mixed geometries.
Color and Texture Analysis
We verify consistency across production batches by analyzing color deviation (Delta E), surface texture uniformity, and coating thickness indicators. The system flags drift before it becomes a reject-level issue.
Assembly Verification
Our models identify missing components, wrong parts, reversed orientations, and incomplete assemblies. We use reference comparison against golden samples to catch deviations that traditional sensors miss.
Multi-Camera Inspection Systems
We design inspection stations with top, side, and bottom camera views for complete part coverage. Each view runs its own optimized model, and we fuse results into a single pass/fail decision per part.
Real-Time Pass/Fail Decisions
We deliver sub-100ms inference latency for line-speed inspection. Our edge-optimized models run on NVIDIA Jetson or Intel hardware, triggering reject mechanisms and logging every decision with full image evidence.
Engineering Flow
How we execute
Tech Stack
Tools & technologies
NVIDIA Jetson
Edge GPU for real-time inference at the inspection station.
Intel OpenVINO
Model optimization for Intel CPU/VPU deployment.
TensorRT
NVIDIA inference optimizer for maximum throughput.
ONNX Runtime
Cross-platform model format for portable deployment.
PyTorch
Primary framework for model training and experimentation.
OpenCV
Image preprocessing, calibration, and traditional CV pipelines.
GigE Vision Cameras
Industrial cameras with hardware trigger and high resolution.
Industrial Lighting
Structured light, backlighting, and dome lighting setups.
Custom Annotation Tools
Purpose-built labeling workflows for defect classification.