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Vision AI/Defect Detection
S3 Shape · Defect Detection

Automated Defect Detection

We build visual inspection systems that catch surface defects, dimensional errors, and assembly issues at production line speed. Our models run on edge hardware with sub-100ms inference, giving your quality team real-time pass/fail decisions without slowing down the line.

What We Deliver Icon

What We Deliver

Core capabilities

Surface Defect Classification

We train models to detect scratches, dents, stains, and cracks on production lines. Each defect type gets its own classification label, severity score, and bounding box annotation for full traceability.

ScratchDentStainCrackSeverity Scoring

Dimensional Measurement

Our camera systems perform automated size and tolerance verification against CAD specifications. We calibrate for sub-pixel accuracy and handle measurement across curved surfaces, reflective materials, and mixed geometries.

Tolerance CheckSub-pixelCAD CompareGD&T

Color and Texture Analysis

We verify consistency across production batches by analyzing color deviation (Delta E), surface texture uniformity, and coating thickness indicators. The system flags drift before it becomes a reject-level issue.

Delta ETexture MapCoatingBatch Consistency

Assembly Verification

Our models identify missing components, wrong parts, reversed orientations, and incomplete assemblies. We use reference comparison against golden samples to catch deviations that traditional sensors miss.

Missing PartWrong PartOrientationGolden Sample

Multi-Camera Inspection Systems

We design inspection stations with top, side, and bottom camera views for complete part coverage. Each view runs its own optimized model, and we fuse results into a single pass/fail decision per part.

Multi-ViewTop/Side/BottomResult FusionStation Design

Real-Time Pass/Fail Decisions

We deliver sub-100ms inference latency for line-speed inspection. Our edge-optimized models run on NVIDIA Jetson or Intel hardware, triggering reject mechanisms and logging every decision with full image evidence.

Sub-100msEdge InferenceReject TriggerEvidence Logging
Engineering Flow Icon

Engineering Flow

How we execute

01Data CollectionCapture
02Annotation & LabelingLabel
03Model Training & ValidationTrain
04Edge Optimization (TensorRT / ONNX)Optimize
05Camera & Lighting IntegrationIntegrate
06Line Validation & Accuracy TestingValidate
07Production DeploymentDeploy
08Continuous Improvement & RetrainingImprove
Tech Stack Icon

Tech Stack

Tools & technologies

NVIDIA Jetson

Edge GPU for real-time inference at the inspection station.

OrinXavierNano

Intel OpenVINO

Model optimization for Intel CPU/VPU deployment.

IR FormatINT8VPU

TensorRT

NVIDIA inference optimizer for maximum throughput.

FP16INT8Dynamic Batch

ONNX Runtime

Cross-platform model format for portable deployment.

PyTorch ExportQuantization

PyTorch

Primary framework for model training and experimentation.

YOLOv8EfficientNetCustom

OpenCV

Image preprocessing, calibration, and traditional CV pipelines.

CalibrationMorphologyContour

GigE Vision Cameras

Industrial cameras with hardware trigger and high resolution.

BaslerFLIRHikvision

Industrial Lighting

Structured light, backlighting, and dome lighting setups.

DomeBarBacklight

Custom Annotation Tools

Purpose-built labeling workflows for defect classification.

CVATLabel StudioCustom UI

Ready to talk inspection?

We will walk through your production line, defect types, and camera requirements in a technical conversation.